Dongguan VILLO Technology Inc.

Working Principles and Maintenance Methods of Industrial Dust Collectors

The principle of industrial dust collectors


First of all, we all know that the principle of industrial dust collector and household dust collector is basically the same, through the fan or air pump so that the air inside the machine is pumped out, so that the pressure difference inside and outside the machine, the higher the pressure difference, the stronger the suction power. The principle structure of dust collector is actually very simple, the main structure a vortex air pump or fan to pump air, debris by the suction nozzle through the dust pipe into the machine, first into a filter, after the primary filtration, and then the fine dust air and then through a special high-efficiency filter, after the second fan exhaust port discharge.


Routine maintenance and care of industrial dust collectors


Daily maintenance


  • In the operation of the industrial vacuum dust extractor, there should be a person for management and make a good record of work.

  • Dust collector and electric control equipment should be operated and overhauled by a person, and the operator must fully grasp the performance, structure and operating procedures of the dust collector, and deal with the problems found in time to ensure the normal operation of the system.

  • Regularly measure the process parameters, such as flow, temperature, pressure, etc. If abnormalities are found, the cause should be found and dealt with in a timely manner.

  • Regularly check the working condition of the gas circuit system and ash discharge system, and if abnormalities are found, they should be eliminated in time.

  • When shutdown, after the process system stops, the industrial dust vacuum cleaner and induced draft fan should be kept to continue to work at no load for a period of time to remove the moisture and dust in the equipment, it must be noted that when the vacuum cleaner stops working, the dust on the filter cartridge must be removed by repeated dust cleaning operations on the vacuum cleaner (manual dust cleaning is available) to prevent the influence of moisture and paste blocking the filter cartridge.

  • Before checking the electrical parts and power cord regularly, remember to cut off the power first.


Equipment maintenance schedule


NumberName

Inspection

content

Planned

maintenance 

time

Inspection 

progress 

requirement

Routine 

maintenance

Note
1

Gas storage tank






Sewerage

Once per class




Same day 

completion

Affected by 

the air 

compressor,

the gas storage tank may 

accumulate 

water, open 

the drain valve 

for drainage 

and drainage 

before starting 

the machine.


2

Oil and water

separator

DrainageOnce per class

Same day 

completion

If the amount of water exceeds 

half of the 

container, you 

need to clean 

up the 

operation, 

turn the 

bottom button 

counter 

clockwise to 

exclude the 

water in the 

container, 

empty it and 

then recover the knob clockwise.

Cleaning 

every 3 

to 6 

months

3

Filter cartridge bin



Filter cartridge 

bin material 

accumulation

Weekly 

maintenance

Same day 

completion

According to 

each shift 

waste collection bag waste 

collection 

situation to 

assess whether 

the canister bin 

accumulation of material, if the 

collected wastesignificantly less,

need to further 

check the 

canister bin 

accumulation of material.


4Filtration System

Prevent the filter

cartridge from

being blocked by moisture

Weekly 

maintenance

Same day 

completion

When stopping 

the machine, 

keep no-load 

working for 

ten minutes and repeatedly 

perform dust 

cleaning 

operation on 

the vacuum 

cleaner.


5

Electric control

system

Check whether

the alarm 

function

is normal

Monthly 

inspection

Same day 

completion

When the alarm function is 

malfunctioning, 

it is shut down 

for maintenance to troubleshoot 

the problem.

If the 

component 

is damaged, 

the 

componet 

needs to 

be replaced

6Gas circuit system

Check whether

the air tube is 

broken

Monthly

 inspection

Same day 

completion

Broken air 

hoses can lead 

to air leaks and

require 

downtime to 

troubleshoot 

the problem.

If the air 

tube is 

damaged, 

the air  tube 

needs to be 

replaced

7Filter cartridges

Whether the 

surface coating 

layer of the filter 

cartridge is 

broken

Monthly spot 

check

Same day 

completion

Can be  

inspected 

together with 

the cartridge 

bin, with 

monthly spot 

checks as 

appropriate.

Cartridge

service  life: 6 months


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