First of all, we all know that the principle of industrial dust collector and household dust collector is basically the same, through the fan or air pump so that the air inside the machine is pumped out, so that the pressure difference inside and outside the machine, the higher the pressure difference, the stronger the suction power. The principle structure of dust collector is actually very simple, the main structure a vortex air pump or fan to pump air, debris by the suction nozzle through the dust pipe into the machine, first into a filter, after the primary filtration, and then the fine dust air and then through a special high-efficiency filter, after the second fan exhaust port discharge.
Daily maintenance
In the operation of the industrial vacuum dust extractor, there should be a person for management and make a good record of work.
Dust collector and electric control equipment should be operated and overhauled by a person, and the operator must fully grasp the performance, structure and operating procedures of the dust collector, and deal with the problems found in time to ensure the normal operation of the system.
Regularly measure the process parameters, such as flow, temperature, pressure, etc. If abnormalities are found, the cause should be found and dealt with in a timely manner.
Regularly check the working condition of the gas circuit system and ash discharge system, and if abnormalities are found, they should be eliminated in time.
When shutdown, after the process system stops, the industrial dust vacuum cleaner and induced draft fan should be kept to continue to work at no load for a period of time to remove the moisture and dust in the equipment, it must be noted that when the vacuum cleaner stops working, the dust on the filter cartridge must be removed by repeated dust cleaning operations on the vacuum cleaner (manual dust cleaning is available) to prevent the influence of moisture and paste blocking the filter cartridge.
Before checking the electrical parts and power cord regularly, remember to cut off the power first.
Equipment maintenance schedule
Number | Name | Inspection content | Planned maintenance time | Inspection progress requirement | Routine maintenance | Note |
1 | Gas storage tank | Sewerage | Once per class | Same day completion | Affected by the air compressor, the gas storage tank may accumulate water, open the drain valve for drainage and drainage before starting the machine. | |
2 | Oil and water separator | Drainage | Once per class | Same day completion | If the amount of water exceeds half of the container, you need to clean up the operation, turn the bottom button counter clockwise to exclude the water in the container, empty it and then recover the knob clockwise. | Cleaning every 3 to 6 months |
3 | Filter cartridge bin | Filter cartridge bin material accumulation | Weekly maintenance | Same day completion | According to each shift waste collection bag waste collection situation to assess whether the canister bin accumulation of material, if the collected wastesignificantly less, need to further check the canister bin accumulation of material. | |
4 | Filtration System | Prevent the filter cartridge from being blocked by moisture | Weekly maintenance | Same day completion | When stopping the machine, keep no-load working for ten minutes and repeatedly perform dust cleaning operation on the vacuum cleaner. | |
5 | Electric control system | Check whether the alarm function is normal | Monthly inspection | Same day completion | When the alarm function is malfunctioning, it is shut down for maintenance to troubleshoot the problem. | If the component is damaged, the componet needs to be replaced |
6 | Gas circuit system | Check whether the air tube is broken | Monthly inspection | Same day completion | Broken air hoses can lead to air leaks and require downtime to troubleshoot the problem. | If the air tube is damaged, the air tube needs to be replaced |
7 | Filter cartridges | Whether the surface coating layer of the filter cartridge is broken | Monthly spot check | Same day completion | Can be inspected together with the cartridge bin, with monthly spot checks as appropriate. | Cartridge service life: 6 months |